Debrief.
Conference series Zak World of Façades Editions, speakers and registration
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Performance and safety come down to practical questions, what a mockup actually proves, why complex glass is a structural problem before an aesthetic one, how digital fabrication changes who a design is drawn for, and why the region’s façade engineers are now organising into a professional body. Jaime Cavazos, Tasos Poulokefalos, Dimitrios Moustakidis, Yiannis Pericleous and Odysseas Georgiou each took a piece of it.

Glass high-rise tower
Test it before you build it. At height, an untested façade is a very expensive problem to fix.

Taken seriously, safety and performance resolve into a set of concrete questions, and each speaker owned one. Jaime Cavazos, an architectural engineer with more than thirty years in façade engineering, took them up with Tasos Poulokefalos of Interface Facades, Dimitrios Moustakidis of ift Hellas, Yiannis Pericleous of AJP Facade Technology, and Odysseas Georgiou of Seamlexity.

One of the founders of the Society of Façade Engineers in Greece, Poulokefalos also introduced the society. It was founded in London in 2010, and in the last year the group has created its own Greek and Cypriot hub for façade engineers, a sign of the discipline in the region maturing enough to organise itself.

Curved glazed roof
Complex geometry. The kind that has to be proven in a mockup, not assumed on site.

The central argument was about testing. Untested, a façade lets in water, leaks air and whistles, and the financial cost of those failures, especially twenty storeys up, dwarfs the one-off cost of a performance mockup tested in a chamber. If a client trims that test at tender, the panel warned, someone pays later, potentially taking the façade apart and rebuilding it. The mockup earns its keep on workmanship too: the cladding contractor builds it, so every interface and installation challenge is rehearsed off site before it reaches the building. The cautionary tale was a London high-rise at Elephant & Castle, topped with wind turbines meant to generate power, never properly tested, too noisy to run, and now, as one panellist put it, expensive decoration.

Cracked glass pane
The failure mode. Glass that breaks and falls is a safety problem, not only a cost.

Moustakidis brought the perspective of ift, the testing institute. In Greece and Cyprus, he pointed out, there are no strict laws mandating this kind of performance testing, so the work falls back on international standards, and on the one baseline that does bite: CE marking, in force since 2006, without which a product cannot legally be placed on the market. The mockup, in that framing, isn’t red tape but the place where the real tests happen, impact and water-penetration tests, and fragility tests taken to the conditions that matter, a canopy proven at raised temperatures rather than assumed.

Pericleous, whose firm carries the structural engineering, pulled the conversation to glass and to safety in its most literal form, balustrades and infill panels that can break and fall from height. The answer lives in the make-up and in the numbers behind it: step a balustrade up from a ten-plus-ten laminate, add PVB interlayers, and it is the calculation, not the eye, that tells you whether it holds. Safety here is a structural question, settled on paper before anyone stands behind the glass.

Structural glass mullion
The connections. Where stress and misalignment start, and where verification pays off.

Georgiou then took the other half of the problem, making sure what was designed is what actually gets installed. Glass, as he put it, doesn’t negotiate: it either fits or it cracks. Seamlexity’s answer is a survey-management process that captures the real, as-built tolerances on site, feeds them back, and redesigns the system to suit, and the faster that loop runs, the better the result. The misalignments are caught and resolved during design, with the people who will actually assemble the façade, rather than discovered later on a scaffold.

Residential tower
Cyprus, going up fast. Where testing, verification and fabrication all have to land.

That led into digital fabrication. For a genuinely complex façade, Georgiou argued, traditional 2D drawings simply cannot carry the information, he has seen a single package run past five hundred issue sheets, at which point detail is lost either way. The alternative is to go straight from the model to the machine: cutting data issued directly to CNC, laser and five-axis tube-laser lines, digitally fabricated jigs to hold and weld the pieces, and thousands of components nested and labelled automatically. On the Metropolitan tower he described exactly that, unique panels whose moulds a robot mills from polystyrene, substructure cut and welded from digital data. But he was careful about the limit: handling and placement on site is still analog, and what looks effortless in a render has to be built by the person on the scaffold. The time digital fabrication saves, he argued, should be spent simplifying their job, not just feeding the robot.

Across the exchange, performance and safety came down to three things that have to hold together, test it, verify it, and keep it buildable, before you build it.

Synthesis based on the Performance and Safety in Façades panel, moderated by Jaime Cavazos (Cavazos & Co.), with Tasos Poulokefalos (Interface Facades), Dimitrios Moustakidis (ift Hellas), Yiannis Pericleous (AJP Facade Technology) and Odysseas Georgiou (Seamlexity), at Zak World of Façades Cyprus, Limassol, 11 June 2026. Watch the full recording via the link above.